Industrial water softener system introduce

Haiyuan Water Treatment provides a complete set of customized industrial water softening systems. The industrial water softener system mainly uses resin to reduce the hardness of the water. When the water softener runs for a period of time, it needs to be regenerated regularly.

Selection of industrial softener water system:

1. First of all, what kind of system you need to use softened water:

1) Heating 2) Cooling and make-up water 3) Process water 4) Steam boiler 5) Iron and steel smelting industry 6) Chemical and pharmaceutical industry

2. System water time:

That is, running time/hour water consumption/average value/peak value/

Does the equipment need a continuous water supply? If necessary, choose the double-bed centralized control or double-controlled double-bed series, otherwise, the single-valve and single-tank series can be selected.

3. Total hardness of source water

The water source is municipal tap water\groundwater\surface water, and the total hardness of the raw water in the area is used. For a certain type of water softener, the raw water hardness is high, and its periodic water production volume must be relatively reduced, which leads to frequent regeneration of the water softener. Relatively reduce the service life of the resin. To avoid this situation, the resin volume should be increased, which means choosing an enlarged model of a water softener.

4. The required soft water unit flow rate (tons/hour).

This depends on the nature and requirements of the user's equipment;

5. Setting of periodic water production

After the water softener model is set, according to the hardness of the raw water, the exchange capacity of the resin used can determine the theoretical cycle of water production (tons).

Process Flow of Industrial water softener system：

Source water tank →Feed water pump →muti-media filter(sands filter)→ water softener→ bag filter→product tank

Industrial water softener system can be used in a wide variety of applications and industries:

- Refineries

- Power plants

- Food processing

- Hospitals

- Cooling towers

- Boiler feed

- Hotels

And many more

Technical data of industrial water softener systems are as follows:

1 - Softener capacity (m3/h):  11 m3/h

- Operation interchanges capacity: 1430 equiv.

- Salt consumption per each regeneration (kg): 39 kg

- Regeneration flow volume (m3/h): 22.7 m3/h

- Softener diameter (mm): 1220 mm

- Softener height (mm): 2670 mm

- Pipe nominal diameter (DN/mm): dn-65   

- Brine tank pipe nominal diameter (DN/mm): dn-40

- Height of interchange resin (mm): 838 mm

- Useful height (mm): 1730 mm

- No. Retention nozzles (mm): 85 mm

- Water for expansion (mm): 890 mm

- Transversal section area (kgf/cm2): 1.16 kgf/cm2

- Working max. pressure (kgf/cm2): 7.0 kgf/cm2   (just can reach 4kg)

- Working min. pressure (kgf/cm2): 1.0 kgf/cm2   (just can reach 2kg)

2. Material consumption needed per year: Salt for 2033~2847 kg.

 (We assume that salt need to add every 5-7 days so we can accurate that in one year: 2033 ~2847kg(39kg*365/5 to 39*365/7)

3. Spare parts needed for 2 year working period:

The lifetime of cation resin is 3 year

The other thing like tank and valve, pipe, the lifetime is 10 year

Parameter table of industrial water softener system for your reference.

For more information on our available industrial water softener system cost technologies, contact us now and get the quotation.

Please add Wechat/Whatapp +8613544774483 or +86 13922972795.

Or send Email: sales@seawaterroplants.com

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